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QSS-3000 System
 
Product Code:  BNK QSS-3000
Brand Name:    Bonkote
 

Description


Concentrated temperature management system for soldering.

A great quality improvement and reduction in costs will be achieved by adopting the basic technique of LA method and systematization by computer.

"Tendency management" will produce high quality by reducing defects, rather than following after defects as in conventional quality control.

Required accessories in QSS-3000 system
QSS-3000 software 1
Conversion unit (with a USB cable) 1
MJ conversion cable 1
Module distribution connector The number of connection-1
Communication cable The number of connection X2-2
Repeater Each 30 units need 1 repeater when it is connected with over 31 units
 



Specification


Specifications of computer
CPU Intel processor (More than PentiumIII800MHz is recommended)
Corresponding OS Windows98/ME/NT4.0/2000/XP
PC memory The memory capacity that the OS ensure the movements
PC display With resolution of 800 X 600dpi min
Communication port USB serial port selecting in COM1~COM8
Corresponding controller M50/MW50
Soldering iron units TB series
Number of connectable controller 95 max (Each 30 units need 1 repeater when it is connected with over 31 units)

Soldering iron unit (applicable for 100V)
Type: J Sensor Type: K Sensor
Light load (40W) TB-140J series Light load (18W) TB-118
* Medium load (55W) TB-155J series * Medium load (50W) TB-150
* Heavy load (95W) TB-195J series * Medium load (65W) TB-165
* Heavy load (100W) TB-1100
*If you are using 220V device, please change the heater to 220V power supply (* sign has 220V power supply)
*The 220V specification of TB-150 is 40W.

Corresponding controller
Controller with telecommunication facility, improvements added to make the best use of LA method.
M50/MW50
  • Features
    • Accurate temperature of solder iron tip is always displayed by the function to correct the temperature display of standard thermometer and the panel.
    • Setting temperature of soldering iron tip and load temperature are always displayed on digital panel, and process temperature is controlled by this display and by alarm sound system for limit temperature.
    • An ideal parameter value can be automatically set by auto tuning function, though PID control is adopted to keep the iron tip temperature variation minimum.
  • For specification of M50/MW50, please refer to this page .
*PID control is a combined control of proportion operation, integration operation, and differentiation operation. It is a high-level control, which gives a smooth control without hunting by proportion operation, corrects the offset automatically by integration operation, and responds quickly to turbulence by differentiation operation.
Quality increase and cost down
Increasing the soldering level The condition for the best soldering can be found by analyzing the temperature correlation of soldering iron and the object.
Maintenance of high quality Defective goods are held off at the edge of water by alarm function.
Clarification of cause and measures The work record can be investigated in case defective goods are found.
Expanding order by high quality. Submitting objective work record to customers, always and at any time, will create great trust.
Decreasing costs greatly Temperature management of solder iron tip by PC wil shorten the check time greatly.
Harmonious with basic philosophy of ISO Consistent process temperature management from flow/re-flow in the former process to the present process becomes possible.
 



Features


  • Display the accurate temperature situation of LA method solderting iron tip by PC. Moreover, temperature can be displayed in numerical value and line chart as shown in the above figure.
  • When the temperature of soldering iron tip becomes abnormal (too high / too low), it is displayed on PC, with alarm sound.
  • Setting temperature and parameter setting of soldering iron tip can be done from PC.
  • The imported temperature data can be saved in hard disk of PC, and be processed by spreadsheets, such as Excel etc.
 





Application
Various functions
Logging function Temperature of soldering iron tip is measured at every optional time, and is saved as data. Because the temperature of all soldering irons can be measured instantly, every day temperature measurement is simplified, and the total cost will be reduced. It also complies with external audits and the examination of ISO very well.
Alarm history function When the temperature of soldering iron tip becomes abnormal (too high / too low), it is diplayed on PC, and the history is preserved. By checking this data, it is possible to recognize and detect products with the danger of unsoldering. Abnormal outbreak time, the operators and the stateof abnormality can be checked.
Analysis mode In this mode, data of 5 connected soldering irons are analyzed in high resolution of once every 0.3 seconds. Moreover, thermo-couple (option) can be used instead of solder iron, to measure the temperature of the object.
 



 
 


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