QSS-3000 System

BNK QSS-3000 Electronic Tools

Concentrated temperature management system for soldering.

A great quality improvement and reduction in costs will be achieved by adopting the basic technique of LA method and systematization by computer.

"Tendency management" will produce high quality by reducing defects, rather than following after defects as in conventional quality control.

Required accessories in QSS-3000 system
QSS-3000 software	1
Conversion unit (with a USB cable)	1
MJ conversion cable	1
Module distribution connector	The number of connection-1
Communication cable	The number of connection X2-2
Repeater	Each 30 units need 1 repeater when it is connected with over 31 units

Specifications of computer
CPU	Intel processor (More than PentiumIII800MHz is recommended)
Corresponding OS	Windows98/ME/NT4.0/2000/XP
PC memory	The memory capacity that the OS ensure the movements
PC display	With resolution of 800 X 600dpi min
Communication port	USB serial port selecting in COM1~COM8
Corresponding controller	M50/MW50
Soldering iron units	TB series
Number of connectable controller	95 max (Each 30 units need 1 repeater when it is connected with over 31 units)

Soldering iron unit (applicable for 100V)
Type: J Sensor		Type: K Sensor
Light load (40W)	TB-140J series	Light load (18W)	TB-118
* Medium load (55W)	TB-155J series	* Medium load (50W)	TB-150
* Heavy load (95W)	TB-195J series	* Medium load (65W)	TB-165
		* Heavy load (100W)	TB-1100

*If you are using 220V device, please change the heater to 220V power supply (* sign has 220V power supply)
*The 220V specification of TB-150 is 40W.

Corresponding controller
Controller with telecommunication facility, improvements added to make the best use of LA method. M50/MW50 Features Accurate temperature of solder iron tip is always displayed by the function to correct the temperature display of standard thermometer and the panel. Setting temperature of soldering iron tip and load temperature are always displayed on digital panel, and process temperature is controlled by this display and by alarm sound system for limit temperature. An ideal parameter value can be automatically set by auto tuning function, though PID control is adopted to keep the iron tip temperature variation minimum. For specification of M50/MW50, please refer to this page . *PID control is a combined control of proportion operation, integration operation, and differentiation operation. It is a high-level control, which gives a smooth control without hunting by proportion operation, corrects the offset automatically by integration operation, and responds quickly to turbulence by differentiation operation.

Corresponding controller

Controller with telecommunication facility, improvements added to make the best use of LA method.

M50/MW50

Features

Accurate temperature of solder iron tip is always displayed by the function to correct the temperature display of standard thermometer and the panel.
Setting temperature of soldering iron tip and load temperature are always displayed on digital panel, and process temperature is controlled by this display and by alarm sound system for limit temperature.
An ideal parameter value can be automatically set by auto tuning function, though PID control is adopted to keep the iron tip temperature variation minimum.

For specification of M50/MW50, please refer to this page .

*PID control is a combined control of proportion operation, integration operation, and differentiation operation. It is a high-level control, which gives a smooth control without hunting by proportion operation, corrects the offset automatically by integration operation, and responds quickly to turbulence by differentiation operation.

Quality increase and cost down
Increasing the soldering level	The condition for the best soldering can be found by analyzing the temperature correlation of soldering iron and the object.
Maintenance of high quality	Defective goods are held off at the edge of water by alarm function.
Clarification of cause and measures	The work record can be investigated in case defective goods are found.
Expanding order by high quality.	Submitting objective work record to customers, always and at any time, will create great trust.
Decreasing costs greatly	Temperature management of solder iron tip by PC wil shorten the check time greatly.
Harmonious with basic philosophy of ISO	Consistent process temperature management from flow/re-flow in the former process to the present process becomes possible.

Display the accurate temperature situation of LA method solderting iron tip by PC. Moreover, temperature can be displayed in numerical value and line chart as shown in the above figure.
When the temperature of soldering iron tip becomes abnormal (too high / too low), it is displayed on PC, with alarm sound.
Setting temperature and parameter setting of soldering iron tip can be done from PC.
The imported temperature data can be saved in hard disk of PC, and be processed by spreadsheets, such as Excel etc.

Various functions
Logging function	Temperature of soldering iron tip is measured at every optional time, and is saved as data. Because the temperature of all soldering irons can be measured instantly, every day temperature measurement is simplified, and the total cost will be reduced. It also complies with external audits and the examination of ISO very well.
Alarm history function	When the temperature of soldering iron tip becomes abnormal (too high / too low), it is diplayed on PC, and the history is preserved. By checking this data, it is possible to recognize and detect products with the danger of unsoldering. Abnormal outbreak time, the operators and the stateof abnormality can be checked.
Analysis mode	In this mode, data of 5 connected soldering irons are analyzed in high resolution of once every 0.3 seconds. Moreover, thermo-couple (option) can be used instead of solder iron, to measure the temperature of the object.

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